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GAIN AN EDGE ON GENERAL FABRICATION

The EdgeMax G plasma cutting system from Messer MG Systems is ideal for the small shop that needs plasma cutting and marking, or oxyfuel cutting for general fabrication jobs.

Posted: December 1, 2009

The EdgeMax G plasma cutting machine by Messer MG Systems is designed for the smaller shop that performs general fabrication. It is a compact machine with a rugged unitized steel table/frame, full capture bearing assemblies and a low-mass aluminum beam.

Driven by dual brushless AC motors, the EdgeMax G provides fast acceleration, precise motion and a very stable cutting platform. One conventional plasma torch and a zoned, side-ducted, smoke removal table come standard. Optional accessories may be added.

The MG CNC Global ControlS with touch screen interface and the familiar Windows® layout helps novice operators quickly master the machine. Through MG?s Virtual Service, the Service and Applications Departments provide quick, accurate, and complete answers to process and operational questions. Familiar Windows® screen layout and embedded process database allow user to operate control with minimum instruction.

The control may be mounted on the right or left side of the machine and is network and Internet compatible, making remote diagnosis possible. An Ethernet-based I/O bus system eliminates noise interference and reduces cabling for high reliability. With the push of a button, the MG team provides remote troubleshooting, software upgrades and expert assistance when needed. Applications and operator training can be provided using Virtual Service.

This system has dual X axis drives. Digital AC amplifiers with 600 W brushless AC motors provide high-quality motion and control at 1200 ipm in all axes. Low backlash alpha planetary gearboxes in both the X and Y axes contribute to sharp corners and round holes. 2.5 in diameter hardened pinions in the X and Y axes efficiently transmit torque to the 1 in wide gear rack

The system has unitized construction with levelers for quick installation. Cuts thick steel up to 1¼ in capacity. Removable slat frames and rigid wave-lock slats provide a solid and stable cut surface. Four optional CNC control mounts located stationary on the left and right front or mounted on the machine on the left and right sides. Easy clean doors for lost part retrieval and slag removal.

The system uses MAX200, HT2000, HSD130 plasma torches. MG?s exclusive torch ignition cycle insures reliable ignition, maximum pierce clearance and precise cut height on small holes. This provides long consumable life and good small hole cutting. An OL100s plasma lifter with true arc-voltage height control maintains consistent height over all surfaces. The magnetic collision sensor protects the torch while cutting and jogging preventing damage to the torch and lifter.

The Air Scribe engraves a row of dots or a nearly solid line into the surface of the material. This is used to mark bend lines, weld locations, center lines for drilling holes and for part marking. Therefore manual operation is eliminated. The Single Dot Ink Jet Marker provides fast, quiet line marking. These lines can be used
as bend lines, weld locations, drill center points, etc. The unit is designed to work in the hot, dusty and humid environments encountered in fabricating applications.

An optional MG TurboFlame® cutting torch can cut up to 20 percent faster than other torches, regardless of the fuel gas used. The oxyfuel torch is accurately positioned through the shared use of the smooth, ballscrew-driven OL100S lifter. The dual Hi-Low Oxyfuel Regulator is set-up manually and can be adjusted for different material thicknesses.

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www.mg-systems-welding.com

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