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High Accuracy Cylindrical Grinding for An Affordable Price

GAE Series CNC Angular Cylindrical Grinders from Shigiya are ideal for heavy grinding precision and, when combined with an angle head type wheelhead, perform face grinding with ease.

Posted: December 9, 2014

For precision, efficiency and productivity, the wheelhead features a highly rigid main body, a heat-treated nitride steel wheel spindle and a large ø 510 mm wheel. To maximize stability and load capacity, the wheelhead and table feed include wide, V-flat guiding surfaces. The high damping performance and equalization of lubricant provided by the oil film’s squeezing effect ensure long-term smooth and precise grinding. Non-concentric hydrodynamic bearings secure an optimal wedge angle. Bearings are ground to a high degree of precision with an exclusively developed grinder for bearings.

The GAE Series of CNC Angular Cylindrical Grinders from Shigiya (USA) Ltd. (Schaumburg, IL), a world-class manufacturer of cylindrical grinders, provides high accuracy at an affordable price. Featuring rigid wheelheads, workheads and tailstock units, the GAE Series is engineered for precision during heavy grinding. When combined with an angle head type wheelhead, this machine performs face grinding with ease, similar to that of a plain type cylindrical grinder.

For precision, efficiency and productivity, the wheelhead features a highly rigid main body, a heat-treated nitride steel wheel spindle and a large ø 510 mm wheel. To maximize stability and load capacity, the wheelhead and table feed include wide, V-flat guiding surfaces. The high damping performance and equalization of lubricant provided by the oil film’s squeezing effect ensure long-term smooth and precise grinding. Non-concentric hydrodynamic bearings secure an optimal wedge angle. Bearings are ground to a high degree of precision with an exclusively developed grinder for bearings.

This machine tool is equipped with a non-swivel dead spindle workhead for further stability and low vibration. In addition, a highly rigid tailstock and a large diameter spindle enable high-precision, heavy grinding. The newly designed 250 mm center-distance model for short length workpieces features a compact workhead and tailstock that allows for an approximately 20 percent reduction in machine width compared to previous models.

The GAE includes an interactive automatic programming system designed for easy operation. This system enables a wide range of grinding and dressing patterns. Due to its high output servo motor, the grinder can change workpiece rotational speed steplessly within the range of 15 rpm to 600 rpm in response to NC instructions.

Shigiya offers a wide variety of options for the GAE, including an in-process OD gauge, a workpiece shoulder locator, an automatic loading/unloading system and more. GAE-30B and GAE-40B types are available in the series. The GAE-30B features a ø 300 mm swing over table and 250 mm to 2,000 mm distance between centers. The GAE-40B features a ø 410 mm swing over table and 220 mm to 1,970 mm distance between centers. Wheel size for both models is ø 510 (OD) x 50 (W) x 127 (ID) mm.

Shigiya (USA) Ltd., 651 E. State Parkway, Schaumburg, IL 60173, 847-325-4800, Fax: 847-325-4218, contact@shigiya.comwww.shigiya.com.

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