Mazak Collaborates with Muratec on Smart Automation

Mazak Corporation (Florence, KY) continues to provide some of the most advanced and highly productive manufacturing technologies available through strategic collaborations with other key OEMs. As the result of such a collaborative effort with Murata Machinery, Ltd. (Muratec; Charlotte, NC), they have developed their new MAZATEC SMS (Smart Manufacturing System) that provides unmanned, lights-out manufacturing and high output, as well as IIoT (Industrial Internet of Things) connectivity.

This system combines Mazak’s machining, automation and smart technologies with Muratec’s automated high-density storage and retrieval system. It pairs multiple Mazak horizontal machining centers and/or multi-tasking machines with a Muratec vertically orientated, space-saving stocker-type system that has pallets, a material bucket and high-speed stocker crane. To match each manufacturer’s specific production and floor space needs, this modular system can have up to 150 stockers (in different sizes) in a six-level configuration that increases space efficiency by as much as 67 percent.

As key components of the system, Mazak SmartBox IIoT technology and Smooth PMC production management software, along with Muratec automated system control, all interconnect/synchronize with the user’s enterprise resource planning (ERP/MRP) host and MES execution systems. These highly advanced digital innovations and complete connectivity make the system a smart factory solution for process control, monitoring and optimization to produce a variety of workpieces – even in small lot sizes – with extremely high efficiency.

MAZATEC SMS can incorporate various sizes and types of machine tools into the same automated manufacturing system. Such flexibility is possible because the stocker system sets up faster and easier as well as accommodates different size machine tool pallets, as does the system’s single stocker crane. This capability also allows manufacturers to apply it across a more expansive spectrum of part numbers/types for cost effectiveness and increased ROI. Peripheral equipment for the system includes individual stations for loading and centering, tilt loading, raise and lower loading, work set up and part washing. In addition to keeping the machine tools supplied with work, the system’s stocker crane handles the overall input of raw parts and the output of finished ones.

“Using these combined technologies, this advanced manufacturing system will significantly increase the competitiveness of shops in today’s IIoT environment,” stated Brian Papke, the chairman of Mazak. “We believe that such collaborations as this, with other innovators in the manufacturing industry, effectively foster new ideas and ways to combine processes and apply new technologies to improve the manufacturing performance of users.”

For their part of the collaboration, Muratec contributes AS/RS durability and reliability. Their systems are well entrenched in the automotive and other industrial manufacturing environments. Unlike other comparable systems that tend to be standard in nature, Muratec base units are much more customizable and configurable for a wider range of applications.

Mazak has a long history in the production of factory automation systems, such as their early MAZATROL FMS (Flexible Manufacturing System) that was developed in 1984, and their current systems that include PALLETECH and the single machine MPP (Multiple Pallet Pool). Similarly, Murata Machinery has extensive experience as a provider of material handling systems to manufacturing facilities worldwide.

www.mazakusa.com