Precision Bending with Automated Setup for High Productivity

High axis speeds and acceleration rates, combined with innovative operating aids lead to unparalleled productivity with the TruBend Series 5000 from TRUMPF Inc. (Farmington, CT). These universal machines come equipped with an On-Demand Servo Drive with four-cylinder drive technology that is highly dynamic, extremely quiet in operation and delivers significantly more productivity compared to a conventional drive. It is also eco-friendly, consuming energy only during the bending process. Since precise angles are the most crucial part of bending quality, an assortment of smart features for maximum precision features two innovative angle measuring systems: Automatically Controlled Bending (ACB) takes measurements through sensors integrated into the upper tool, while the ACB Laser system measures the bending angle through a contactless optical process, making it compatible with any tooling. These measuring systems complement one another perfectly.

When bending short sides, reflective surfaces, or when multi-point measurement is required, the established ACB is the obvious solution. The ACB Laser system is especially useful when processing acute and open angles, as well as thick sheet metal. This system projects a laser line onto the sheet and measures the angle with a camera for maximum precision. The entire bending process is facilitated by a Touchpoint TruBend control. This intuitive interface features exceptionally realistic 3D visualization and a multi-touch screen that responds to the operators touch even when work gloves are worn. Collision monitoring is available with the 3D visualization system. The MobileControl Pro can be positioned conveniently along the press beam so that the operator can complete the bending process without having to revisit the control. A 3.2 in color display enables them to input all the directions they might need for the bending process while standing directly at the machine, including instructions to switch to the next/previous bending step or to correct the angle and axis positions.

Equipped with a ToolMaster for automatic tool changes in seconds, the TruBend Series 5000 takes advantage of 60 spaces for upper and 48 spaces for lower tools. The ToolMaster accepts standard tooling and takes care of the setup process, virtually eliminating search and transit times for operators. While it takes care of tool changes of standard or special tooling, operators can focus on other work. Another advantage is that the closed tooling storage protects the tooling from corrosion.

TRUMPF Inc., 111 Hyde Road, Farmington Industrial Park, Farmington, CT 06032, 860-255-6039, www.us.trumpf.com.