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Manage Welding Operations From Your Home Office

Multiple workers and Fronius equipment can be monitored singly and in the aggregate when networked with the company’s WeldCube Premium software. The program provides easily accessible data documentation and analysis via a central database.

Posted: September 28, 2020

Digital tools such as Fronius’ WeldCube Premium data-management software enables remote production monitoring. Users can customize the home page to suit their needs.
With WeldCube Premium, all data from networked Fronius equipment is stored in a single storage hub. Welding systems are connected from a single device to generate daily production and quality reports, providing equipment status and health reports. Data also can come from other external devices, such as sensors for weld quality inspection or cameras for reading serial or QR codes.
Actual values per weld seam is visualized at a sampling rate of up to 100 milliseconds. WeldCube Premium compares all the data against a threshold to distinguish between acceptable and flawed parts. For example, a live display will show whether a seam has been welded or limit values have been violated.

Transparency, safety, productivity and time savings are common requirements in welding production. Recording welding data for documentation and analysis can be of invaluable assistance, which is what WeldCube data-management software from Fronius USA (Portage, IN) does. With the program’s premium version, data from networked TPS/i MIG/MAG and cold metal transfer (CMT) equipment is stored in a central database that enables comprehensive and component-specific documentation, evaluation, and analysis.

Using a VPN connection, the customer launches WeldCube Premium via an Internet browser to access an overview of all networked Fronius equipment. The software provides intelligent management and statistical functions and enables component-specific documentation and analysis of the welding operation on the individual and aggregate levels. For example, in a live display, it shows whether a weld seam has been welded or whether limit values have been violated.

This means production managers, line managers, welding coordinators, and maintenance managers can support colleagues who are on the production floor from their home or isolated office. If production personnel identify quality problems with a weld seam, they can forward the information to the responsible welding engineer. Not only does this engineer have an outline of the problem, the engineer can also analyze the error immediately based on the data from the WeldCube Premium documentation. Parameters of the welding task can be remotely corrected.

In addition, it’s possible to track the degree of utilization of the machines and their status, the component progress, or any problems that occur. Central storage of the data enables them to be documented in relation to each component and PDF reports or graphs can be generated per component.

www.fronius.com

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