New Laser Cutting Systems from AMADA AMERICA
AMADA AMERICA introduces the REGIUS 3015 AJ Series and BREVIIS 1212AJ Laser Cutting Systems.
Posted: March 23, 2022
AMADA’s Innovative REGIUS 3015 AJ Series: 6, 9, and 12kW Fiber Laser Cutting Systems
AMADA’s REGIUS Series ensures continuous ultra-high-speed processing by leveraging the combined assets of the world’s fastest 3-axis linear drive system and numerous autonomous features. The linear drive generates 5g’s of acceleration and reaches traverse speeds of 13,300 inches per minute. As the newest addition of AMADA’s linear-driven laser cutting systems, REGIUS reduces the time required to process complex nests by 15% compared to previous models.
Laser Integration System (LIS): The REGIUS Series utilizes LIS, which incorporates several features that reduce setup time and maximize quality. Much of what used to depend on the operator’s knowledge and experience when using conventional laser cutting systems is done automatically by REGIUS. The following LIS intelligent functions greatly simplify machine operation.
i-Nozzle Checker: Continual nozzle inspections are essential for avoiding processing defects. Precise assessment is made possible via the i-Nozzle Checker, which regularly inspects nozzles for their position, centering, shape, and diameter. If damage is detected, the nozzle is replaced automatically.
i-Process Monitor: Beam and cutting conditions are analyzed via i-Process Monitor to ensure these process parameters are optimally configured.
i-Optics Sensor: A sensor installed inside the lens holder regularly monitors the condition of the protection glass. By automatically detecting debris on the protection glass, the i-Optics sensor helps to reduce processing defects.
i-Camera Assist System: A camera installed inside the safety enclosure works in tandem with the AMNC 3i control to efficiently process remnant materials. The i-Camera System measures the position of the sheet, adjusts the origin point, and records residual sheet values.
Automatic Collision Recovery: To reduce the risk of damage during high-speed cutting, the laser head tilts if a collision with a tip-up occurs. After a collision, the nozzle will automatically be replaced and cutting will immediately resume at the next NC coordinate — greatly reducing cycle time.
By autonomously monitoring for nozzle condition, pierce penetration, tip-ups, and debris on the protection glass, REGIUS seamlessly navigates around production issues and avoids disruptions in laser processing. The automated capabilities of LIS enable REGIUS to monitor both its operation and the cutting process — and adjust machine and process parameters with minimal operator input. This results in an exceptionally high level of manufacturing efficiency even if an operator lacks experience.
AMADA’s New BREVIS 1212 AJ: Compact, High-Precision 3kW Fiber Laser Cutting System with 3D Cutting Capabilities
AMADA’s BREVIS 1212 AJ features reliable high-speed laser cutting, easy material loading, and a flexible Z-axis to ensure efficient laser cutting of assembled or pre-formed parts. BREVIS cost-effectively handles everything from prototyping to full-scale production, making it the ideal 3kW compact fiber laser for every shop.
Space-Saving Footprint and Easy Material Loading: BREVIS has a remarkably small 4′ x 4′ machine footprint. Innovative, compact design features enable fabricators to save valuable shop floor space and establish BREVIS as an excellent solution for accommodating small cell manufacturing. To provide quick and easy material loading, doors on both sides of the machine slide open, thereby maximizing accessibility. Additionally, cutting pallets are easily pulled out to allow efficient material loading. To further boost efficiency, 4′ x 8′ sheets can be loaded to process two 4′ x 4′ workpieces sequentially. This production-enhancing design feature allows fabricators to process the first 4′ x 4′ sheet. Then, a second 4′ x 4′ workpiece easily pulls forward to quickly set up the next job.
Flexible Z-Axis: BREVIS provides expanded capabilities by leveraging a flexible Z-axis to achieve precise laser cutting on 3D materials. Fabricators can achieve high-speed processing on formed parts such as boxes or covers with a height of up to 7.8″ (200 mm). The ability to perform 3D cutting maximizes shop floor efficiency while providing the added benefit of reducing scrap. Previously, if a formed part had an incorrect feature, such as a hole that was cut too small, the part was scrapped. Now, formed parts with incorrect features can be corrected rather than discarded — saving material and additional time required for both blanking and bending processes.
