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How to Troubleshoot Five Common Robotic Welding Issues

The problem may be as simple as a loose contact tip or something more complex, like incorrect TCP. Understanding the steps for proper troubleshooting helps narrow down potential causes, prevents replacement of components that don’t need replacing, and quickly gets you back to producing quality parts.

Robotic Air-Cooled MIG Guns

TOUGH GUN TA3 Robotic Air-Cooled MIG Guns from Tregaskiss now include configurations for additional through-arm style FANUC, KUKA and Yaskawa Motoman robots.

Intelligent Multi-Arm Robot Welding Systems

Multi-Arm welding systems from FANUC connect arc welding robots and a material handling robot to a seam tracking sensor that tracks and inspects different welds with coordinated motion between the welding and material handling robots.

Robots in Laser Seam Stepper Automated Work Cells

Laser Seam Stepping automated work cells from Coldwater Machine can replace resistance spot welding operations and are well suited to automotive body-in-white applications and anywhere there is a need for low heat input and good surface finish.

Robot Dressed for Spot Welding

The fully integrated Spot Welding Function Package on the IRB 6700 robot from ABB Robotics features an electric servo gun with parallel arm movements managed by an IRC5 robot controller to guarantee process quality in a wide range of spot weld applications.

Calendar & Events
Southeast Design – 2-Part Show
September 11 - 12, 2013
Greenville, SC
Mid-Atlantic Design – 2-Part Show
September 25 - 26, 2013
Phoenixville, PA
CMTS of Canada
September 30 - October 3, 2013
Mississauga, Canada
Wisconsin Manufacturing and Technology Show
October 8 - 10, 2013
Wisconsin State Fair Park Exposition Center Halls B&C
DISCOVER 2013
October 8 - 16, 2013
Florence, KY
WESTEC 2013
October 15 - 17, 2013
Los Angeles, CA
SOUTH-TEC
October 29 - 31, 2013
Greenville, SC
New England Design-2-Part Show
October 30 - 31, 2013
Marlborough, MA
DMG / Mori Seiki Manufacturing Days
November 12 - 15, 2013
Mori Seiki Manufacturing – Davis, CA
FABTECH
November 18 - 21, 2013
McCormick Place – Chicago, IL
Midwest Design-2-Part Show
November 20 - 21, 2013
Northern Kentucky Convention Center – Covington, KY
PCD Tool Manufacturing
November 20, 2013
United Grinding North America – Fredricksburg, VA